Electrolytic Treatment Method of Olive Mill Waste Water

ABSTRACT

The invention refers to the electrolytic treatment of olive mill waste water with recovery of the residual oil, removal and valorization of the solids and subsequently to the wet oxidation of oil free waste through electrolytic produced oxidants, the inactivation of the oxidants, the passing of the treated wastewater through activated carbon and their final treatment by the process of reverse osmosis and the recovery of the Sodium Chloride that is recycled, returning in the process of the electrolytic treatment of the oil free olive mill waste water.

TECHNICAL FIELD

The invention relates to an electrolytic method to treat waste water from olive mills. By pressing the olives for oil production, liquid by-products are generated which rapidly, through fermentation, become waste. During the oil extraction, pomace from broken seeds and olive “pulp” are also produced. Olive Mill Waste Water is a huge environmental problem as it causes damage to the environment, especially for the aquifer, as well as due to the emitted odors which spread within a radius of kilometers, degrades the quality of life of the local residents and also affects the qualitative operation of the tourism industry in the respective region. Due to technical inability to confront the abovementioned liquid waste with the present technologies, therefore inability by the respective authorities to apply the Legislation, the sum of the liquid waste until today, end up in the environment untreated. The present invention solves the environmental and social problem of Olive Mill Waste water with the best, environmentally acceptable and techno-economically efficient manner, promoting green growth.

ADVANTAGES OF THE INVENTION

The electrolytic process to treat waste water from olive mills is a cost-effective and environmentally acceptable treatment method which achieves the removal of the pollutant load of the waste, on the parallel with the recovery of olive oil which residues in the waste, solving the problems created by the uncontrolled discharge of olive mill waste water to the environment.

DESCRIPTION

The olive mill liquid waste is collected into a tank and through pumping, pass through successive self-cleaning stainless steel grids with a gap of 2 mm up to 0.15 mm.

The screenings, which are pieces of kernel and olive pulp, are concentrated and we receive, through centrifugation, the residual olive oil. The solids are forwarded to the pomace composting plant.

Thereafter, the olive mill waste water pass through a flotation unit to collect the residual olive oil. The floatation is assisted by the use of Nitrogen bubbles, with a diameter of 2 up to 50 μm. Nitrogen is used to avoid olive oil oxidation. The residual oil in the waste water has a ratio >1%, w/w

Subsequently, the oil free olive mill waste water end up in a mixing/allocation tank made of reinforced concrete where they are mixed with a 7% w/w NaCl concentration brine solution, which is deriving from the reverse osmosis unit.

The brine/oil free olive mill waste water solution acquires salinity greater than 3.3% w/w, which is controlled by a PLC that receives indications from a salt meter, and commands a pump to inject brine from the brine storage tank.

Afterwards, the waste water pass through a flotation-clarification unit, for further collection of the residual oil and for the sedimentation of the residual solids that remain in the waste water, achieving their clarification. The solids concentrated in this unit are forwarded for composting.

Then, the oil free waste water passes through successive self cleaning stainless steel SS316L or polyarnide filter, with gap from 80 μm up to 1 μm for further retention of suspended solids. The solids, concentrated in the filters, are forwarded for composting.

Afterwards, the brine/oil free olive mill waste ends up in the allocation tank. Then, the solution from the allocation tank is forwarded, based on the PLC program, to the oxidation tanks.

In each tank, the brine/oil free olive mill waste water solution is electrolyzed via innovative electrodes for at least two hours.

After sufficient time of electrolysis, the reduction of BOD₅ and COD, the sterilization, deodorization, complete clarification and the destruction of total phenols is achieved.

Afterwards, the treated olive mill waste water pass through the de-oxidation process and is then forwarded to the activated carbon filter.

After passing through the activated carbon filter, the clean water passes through the reverse osmosis, since the discharge of water with high salinity is prohibited and because the purchasing cost of salt is much greater than the reverse osmosis operational cost.

Following the reverse osmosis, purified water ends up in a clean water storage tank and the condensate of the reverse osmosis is stored and returns in the process and specifically in the waste/brine mixing tank.

EXAMPLE 1 FIG. 1

30 m³ of olive mill waste is being placed in the tank (1), made of concrete with a coating of polyethylene, with active volume of 40 m³. Through a pump (2) with a flow of 5 m³/hour, they are forwarded in successive self-cleaning grids, type Drum screen, made of SS316 steel, with a gap of 2 mm (3), 0.75 mm (4) and 0.15 mm (5), respectively. The screenings, which are pieces of solid kernel and pulp of olive, are collected and the residual oil (ii) is being recovered by centrifugation (i), while the solids (iii) are forwarded for composting.

Subsequently, the olive mills waste water enters with natural flow in a floating device, consisted of a 15 m³ tank (6), where the residual oil is being collected (ii). The collection is being assisted by Nitrogen nano bubbles with diameter of 10 μm, which are produced by the passage of Nitrogen through a device, consisted of a compressor and porous ceramic material (7), under the pressure of 2 bars. Nitrogen is used in order to prevent olive oil oxidation. The oil which floats is being removed with a surface scraper (8) and the oil free waste water go in a tank, with an active volume of 20 m³ (9), made from reinforced concrete, equipped with level gauges (iv) connected to a PLC (10). Trough a pump with flow of 5 m³/hour (11), they are promoted in the reinforced concrete mixing/allocation tank, with a volume of 40 m³ (12), equipped with level gauges (iv) connected to a PLC (10). There, the olive free waste water is mixed with 7% NaCl w/w concentration brine, in a ratio of 1 waste water to 1 brine (1/1 w/w), which derives from the brine storage tank (104).

The brine/oil free olive mill waste water solution acquires a 3.5% w/w salinity, which is controlled and adjusted by a PLC (10), that receives indications from a salt meter (13) and commands a pump (14) that transfers brine, of 30 m³/hour flow, to inject brine or not, from the brine storage tank (104).

From the mixing/allocation tank (12), the brine and oil free olive mill waste water solution is forwarded, through a pump with a flow of 10 m³/h (15), in a Direct Air Flotation Flocculation (D.A.F.F.) unit, consisted by four tanks, of which the first three (16,17,18) have an active volume of 2 m³ each and the fourth tank (19), the main (D.A.F.F.) which has a volume of 15 m³ and is divided into two compartments, the first compartment being 10 m³ and the second compartment of 5 m³, which communicate with each other at the bottom of the tank.

Within the first tank (16), with a command from the PLC (10) that receives indications from a pH meter (22), flocculants are added, under slow stirring by a mixer (23), to the brine and oil free olive mill waste water solution flow, through a dosing pump with a flow of up to 250 lit/h (20), from the flocculants storage tank (21), until the pH range drops to 4.

In the second tank (17), with a command from the PLC (10) that receives indications from a pH meter (26), Caustic Soda (NaOH) is added under stirring by a mixer (27) to the brine and oil free olive mill waste water solution flow, through a dosing pump with a flow of up to 250 lit/h (24), from the Caustic Soda storage tank (25), until the pH range is corrected to 7.

In the third lank (18), polyelectrolyte from its storage tank (29), is being injected, under slow stirring by a mixer (30), through a dosing pump with a flow of up to 250 lit/h (28), after a command from the PLC (10) that is connected to a flow meter (31) in the brine and oil free olive mill waste water pump (15) and depending on the conditions, activates the poly/electrolyte injection pump (28), achieving a ratio of net polyelectrolyte inside the brine and oil free olive mill waste water solution of 0.5% w/w. Afterwards, the brine and oil free olive mill waste solution, with natural flow from the first three tanks, enters from the bottom into the fourth tank (19). At the entry point of the waste in tank (19), air (through an air pump), producing nano-bubbles with diameter of 10 μm (32), is inserted. Nano bubbles raise suspended solids to the surface, where they are removed by a surface scraper (33) that ends up at the ⅔ of the length of the tank. At this point, the brine and oil free olive mill waste water solution passes from the bottom of the first to the second compartment of the tank (19), in which air is also inserted, through a second pump that produces nano bubbles with diameter of 10 μm (34). Nano bubbles raise the remaining suspended solids to the surface, where they are removed by a second surface scraper (35). Inside the D.A.F.F. unit clarification and removal of all suspended solids, with size greater than 100 μm, from the brine and oil free olive mill waste water solution is achieved.

Afterwards, the clarified brine and oil free olive oil mill waste water solution ends up in a tank (36), with volume of 10 m³, equipped with level gauges connected to the PLC (10) and by gravity pass through three self-cleaning rotary barrel type filters, made of stainless SS316L, with gaps of 80 μm (37), 50 μm (38), 25 μm (30) respectively, and terminate into a shaft with a volume of 5 m³ (40). From there (40), through a multi-stage, 6 bar pressure, 15 m³/h flow pump (41), it passes successively from three pressure filters made of SS316L stainless steel with gaps of 15 μm (42), 5 μm (43) and 1 μm (44), for further retention of suspended solids (iii), which are discharged from the filter and are being sent for composting.

Subsequently, the clarified and filtered brine and oil free olive mill waste solution, enters in a reinforced concrete allocation tank with a volume of 50 m³ (45), which has level gauges (iv) connected to the PLC (10).

From the mixing/allocation tank (45), based on the program of the PLC (10), the solution is forwarded through four pumps, with a flow of 30 m³/hour each, (46), (47), (48), (49), respectively, in four oxidation tanks with active volume of 15 m³ each (50), (51), (52), (53), which have level gauges (iv) connected to the PLC (10).

In each oxidation tank, 10 m³ from the olive mill waste water/brine solution are being forwarded successively within 20 minutes and are being electrolyzed by the electrodes for three hours. The filling-emptying time of each tank, along with the programmed time delay based on commands from the PLC (10), is calculated to 1 hour.

Within the tanks (50), (51), (52), (53), 16 electrodes (54-69), four per tank, of homogeneous alloy of Platinum, Iridium, Rhodium, electrically welded to titanium for the anode and an alloy of Titanium steel 316Ti for the cathode with a total anode surface for each electrode of 848 cm², have been placed. The electrodes are supported by 16 electronically adjustable rectifiers, AC/DC, 30 Volt—2.000 Amperes, each, (70˜85). The rectifiers AC/DC, are connected with the PLC (10), which executes the programmed electrolysis cycle.

The voltage of the direct current D/C applied is 25 Volt, which for these electrodes and the specific concentration of NaCl, 3.5% w/w, yield total intensity on the surface of the electrode's anode of 1.400 Amperes. The intensity of the direct electrical current, D/C, per cm² of anode's surface is 1.65 Ampere.

The wet oxidation of the semi-processed olive mill waste water, is being achieved by the production, during electrolysis, of oxidants as: O₃, Cl⁻, H₂O₂, O⁻, OH⁻, that act synergistically, resulting in the complete oxidation of the BOD₅, the COD and the destruction of phenols into the waste. The start of electrolysis in each tank is being done with a delay of one hour from the previous tank. Electrolysis in each tank has duration of three hours.

Emptying the oxidation tank is being done sequentially within 20 minutes, through four discharge pumps (86-89), with a flow of 30 m³/hour, and the treated waste is lead to a common oxidants' inactivation device, consisted of an 18 m length, 75 mm diameter, and meander pipe (90). The treated water is being de-oxidized by injecting a 40% w/w Na₂So₃ solution.

The injection of Na₂So₃ from its storage tank (95), is being done based on commands from the PLC (10) which is connected to the Redox meters (91, 92) and activates accordingly the chemical injection pumps (93, 94).

After de-oxidation, the treated water ends up in a tank with active volume of 50 m³ (96), bearing level gauges (iv), connected to the PLC (10), where through a multistage pump (97), with pressure of 4 bar and flow of 30 m³/h, pass through a 10 m³ activated carbon filter (98), ending up in an equalization tank for the reverse osmosis (99), with an active volume of 30 m³, bearing level gauges (iv) connected to the PLC (10).

From the tank with active volume of 30 m³ (99), through a multi-stage high pressure pump 50 bar and 30 m³/hour flow (100), the brine is forwarded to a reverse osmosis unit (101).

After the reverse osmosis, the clean water, which is the 50% of the solution, ends up in the clean water storage tank, with active volume of 30 m³ (102) which has level gauges (iv) connected to the PLC (10).

The remaining 50% that is the condensate of the reverse osmosis and has a concentration of sodium chloride of 7% w/w, ends up in an embedded in the reverse osmosis shaft and is forwarded through a pump, suitable for transferring brine, of 30 m³/hour flow (103), to the brine storage tank, with an active volume of 50 m³ (104), which has level gauges (iv) connected to the PLC (10). From there, the condensate, through a pump of 30 m³/hour flow, suitable for transferring brine (14), is returning, under a command from the PLC (10) in the olive mill waste water treatment process.

The completely treated waste water, from the outlet of the reverse osmosis, has the qualitative characteristics of drinking water. 

1. Electrolytic treatment method of Olive Mill Waste Water, during which, olive mill waste water pass through grids of specific gaps and then is subjected to flotation with Nitrogen (N), which through an appropriate porous ceramic diffusers device enters the waste water stream with a specific diameter range bubbles and where the residual oil floats and it is removed by a surface scraper, then, the oil free olive mill waste water is mixed with brine deriving from the discharge of the reverse osmosis, or has been prepared from water and NaCl, and acquires a specific salinity, then, the oil free olive mill waste water; having acquired a specific salinity, passes through a special type flotation clarification unit, where chemicals are injected at different stages of the oil free—and having salinity—olive mill waste water treatment process, while the pH and the quantity of the injected chemicals are controlled by the PLC, at this point, the flotation of solids included in the aforementioned waste water is achieved by injecting air with specific diameter range bubbles, through a special nano-bubble production pump and a suitable porous ceramic diffusers device and the floating solids removal is being done by a double scrapper device, afterwards, the oil free—and having salinity—olive mill waste water pass through self-cleaning filtering units of specific gaps and are then forwarded for electrolysis by non-sacrificial anode electrode (Dimension Stable Anode) or sacrificial anode electrode, where the oil free—and having salinity—olive mill waste water is electrolyzed with a specific minimum intensity of direct current per cm2 of anode, for a specific period, then, the deoxidation of the electrolyzed and having salinity olive mill waste water takes place within a predetermined period, afterwards, they pass through an activated carbon filter of specific volume, in relation to their flow and then are lead to the reverse osmosis, and the brine discharge of the reverse osmosis returns in the treatment process of the oil free olive mill waste water.
 2. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, wherein, the self-cleansed grids have gaps from 2 mm down to 0.15 mm.
 3. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, during which, the flotation and collection of the residual oil that is within the waste water, is done with nitrogen (N), in a nitrogen nano-bubbles form coming from the nitrogen passing through the porous ceramic material at the bottom of the tank and having a diameter of 2 μm to 50 μm and entering the waste water stream at a pressure of 0.5 bar to 6 bar.
 4. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the residual oil flotation tank is greater than the ⅓ of the volume of the olive mill waste water hourly flow and the collection of the residual oil is being done by a surface scraper.
 5. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the mixing of the oil free waste water and the brine deriving from the discharge of the reverse osmosis, or has been prepared from water and NaCl, is by w/w: from 3 parts waste water to 1 part brine (3/1), to 1 part of waste water to 5 parts of brine (1/5).
 6. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free waste water that is mixed with brine deriving from the discharge of the reverse osmosis or has been prepared from water and NaCl, creates a solution that has a salt (NaCl) concentration of more than 3.3% w/w.
 7. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free and having salinity olive mill waste water passes through a flotation-clarification unit, DAFF type, consisted by four tanks of which the first three are for the mixing of chemicals and have an active volume greater than one eighth (⅛ ) of the hourly flow of the olive mill waste, each, and the fourth tank, which is the main flotation-clarification unit has an active volume greater than half of the hourly flow of the waste water and is separated into two compartments by a wall at the two-thirds of the tank (⅔), a wall allowing communication between the two compartments through the tank's bottom.
 8. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, within the first tank of the flotation-clarification unit, coagulant (PAC) is added under slow stirring in the oil free and having salinity olive mill waste water, until the pH range is between 3.5 and 4.9, being controlled by the PLC which is connected to a pH meter and activates accordingly the coagulant injection pump.
 9. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, within the second tank of the flotation-clarification unit, caustic soda (NaOH) is injected under stirring in the oil free and having salinity olive mill waste water, until the pH range is between 6.5 to 7.5, being controlled by the PLC which is connected to a pH meter and activates accordingly the caustic soda injection pump.
 10. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, within the third tank of the flotation-clarification unit, polyelectrolyte solution of density from 0.2% w/w to 1% w/w is injected under rapid stirring in the oil free and having salinity olive mill waste water, to reach a final ratio of polyelectrolyte inside the oil free and having salinity olive mill waste water between 0.1% w/w and 1% w/w, being controlled by the PLC which is connected with the flow meter in the pump that transfers the oil free and having salinity olive mill waste water to the flotation-clarification unit and activates accordingly the polyelectrolyte injection pump.
 11. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, at the entry point of the oil free and having salinity olive mill waste water in the fourth tank of the flotation-clarification unit, air is introduced, in the form of nano-bubbles, with diameter from 2 μm to 50 μm, with a pressure from 0.5 bar to 6 bar.
 12. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, within the second compartment of the fourth tank of the flotation-clarification unit, air is introduced to the oil free and having salinity olive mill waste water, in the form of nano-bubbles, with diameter from 2 μm to 50 μm, with a pressure from 0.5 bar to 6 bar.
 13. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free and having salinity olive mill waste after the flotation-clarification, passes successively through self-cleaning filters, with gaps from 80 μm to 1 μm.
 14. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free and having salinity olive mill waste water is electrolyzed by a non-sacrificial anode electrode.
 15. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free and having salinity olive mill waste water is electrolyzed by a sacrificial anode electrode.
 16. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the oil free and having salinity olive mill waste water is electrolyzed by an electrode that its anode is a homogeneous alloy consisted, selectively towards their proportion, of: Platinum (Pt) and Iridium (Ir), or Platinum (Pt), Iridium (Ir) and Rhodium (Rd), of thickness from 0.03 mm to 1 mm, and has been embedded in Titanium (Ti) substrate with a patented welding method (EP 1711436), while the electrode's cathode is consisted of a Titanium steel SS316Ti alloy.
 17. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the non-sacrificial anode, or sacrificial anode electrode, or anode which is an alloy of: Platinum (Pt) and Iridium (Ir), or Platinum (Pt), Iridium (Ir) and Rhodium (Rd), during the electrolysis of the oil free and having salinity olive mill waste water, receives to the surface of its anode, direct electric current intensity, (D/C), greater than 0.65 Amperes/cm² of anode's surface.
 18. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the electrolysis of the oil free and having salinity olive mill waste water is done for more than two hours.
 19. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the electrolyzed oil free and having salinity olive mill waste water is de-oxidized with sodium sulfite (Na₂S0₃), through two indications from Redox meters in less than 30 minutes from the end of its electrolysis.
 20. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the treated and having salinity olive mill waste water passes through an activated carbon filter with maximum hourly flow rate of up to ten times the volume of the activated carbon.
 21. Electrolytic treatment method of Olive Mill Waste Water as in claim 1, in which, the treated and having salinity olive mill waste water passes through reverse osmosis and the brine from the discharge of the reverse osmosis re-enters the olive mill waste water treatment process 